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Two stage extruder machine for  agricultural LDPE movie, HDPE movie, PP film higher ability,with Compactor is largely utilised for PA, PP, PS, PE, EPE, EPS,PET,UPS,Abs Film etc.
This machine is customized for our Indian who create LLDPE LDPE film Customer.
one. Two display screen changer, each and every display changer with two round, and filter spot almost achieve 1200mm2, So two display screen chagner complete nearly 2400mm2 filter location. And the display screen changer with strain alarm, when the strain achieve the established value, it will alarm and worker occur to chang the display screen.
2. All motor, inverter ,PLC display contact is Simens.
3. The compactor with water-cooling protect to coolimg the compactor more.
Two phase equipment with two display screen changer, so that it can fliter a lot a lot more impurity. Meanwhile the equipment with a single vacuum degassing and one particular all-natural degassing, then the closing pellets will be more lovely. The machine is with substantial functionality and higher performance.
The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will increase the ability of movie materials.
The rewards of this equipment
1. Highly efficent: the device is computerized and with considerably less energy use.
two. Special screw design: We will style the screw up to customer distinct material and the materials of screw and barrel can be 38CrMoAL or bimetallic.
three. Higher capability: the capacity of the machine is about 200kg/h
four. Content occur out much more stably: materials go through from the first stage to the 2nd phase, with two display changer, much more impurity will be filterd and the content occur out from the die will not damaged down.
5. Lovely pellets: two degassing technique, no air in the pellets.
six. The equipment wih lengthy lifestyle.
Gain of our compactor
1. Counter recent technology
    Hight process security thorugh enhanced content ingestion makes certain consistently large output over a noticeably broader temperature rang
    Higher overall flexibility and operational dependability with a variety of supplies
    Increased throughputs with the exact same plant dimensions for a lot more productivity
2. Sensible Start
    Remarkably simple work many thanks to sensible, obviously structured and simplified handing and ultramodern ergonomiic touchscreen disply.
    Fewer buttons, more consumer-friendliness-many thanks to substantial diploma of automat on which includes in depth control offers.
    The proper recipe for every single application-saved processing paramerter can be loaded simply and conveniently from the recipe administration method at the drive of a button
three. Preserve
    Reduce distinct energy needs many thanks to a complete deal featuring layout and procedure engineering steps like the new immediate push for the extruder screw
     Lower manufacturing fees by way of optimised handle ept and high-quality, strength-successful parts this kind of as large-performance motors
     Additionally, the parctical energy dispaly on your operating panel presents you a constant overvies of eenergy intake at all instances, as a result enabling you to just take particular steps to optimise consumption
Function
1. Substantial precision equipment box, higher carrying potential, regular driving, reduced noises.
2. Freshly made barrel and screw ensure better melt uniformity, lower melt temperature and much higher production.
3. For most purposes, regular nitrided metal is used for barrels and screws with substantial corrosion-resistant. the abnormal materials can be processed by choosing two species of metals.
four. The PID meter retains the temperature constant and exact.
5. hydraulic pressure display changer, shifting screen is straightforward and concluded inside of a few minutes.
ML160-one hundred eighty two stage Equipment element parameterÂ
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| Merchandise NO. | Item name | Amount | Electricity |
| one | Belt conveyor | 1set | 2.2kW |
| two | Φ160/36 single screw extruder | one set | 250kW |
| 3 | Compactor | one set | 160kW |
| four | Vehicle Hydraulic screen john deere f935 deck gearbox Nashville United States changer technique | one established | five.5kW |
| five | Φ180/10 solitary screw extruder | 1 set | 110kW |
| 6 | Vehicle Hydraulic screen changer technique | 1 set | 5.5kW |
| 7 | H2o-ring die confront reducing system | one established | 2.2kW |
| eight | Chute | one established | — |
| nine | Centrifugal dryer | 1set | 7.5kW |
| ten | Vibration | 1set | two*.55kW |
| eleven | Wind transmission technique | one established | 7.5kW |
| twelve | Storage Silo | 1 established | — |
| thirteen | Electrical handle box | 1Â set | — |
Machine line
Equipment line
A lot more machine photoes
Belt conveyer send the uncooked plastic movie into the compactor(there is metallic detector on the belt conveyer, when the metallic in the materials, it will alarm, and the employee throw away the steel and restart the belt)
Compactor/cutter, withh counter recent, wise start off,a lot more content can be send out into the extruder, so the device can increase the capability of the machine.
From the initial phase to the next phase, two phase machine with double extruder and double monitor changer, and degassing, the material occur out from the die will be a lot secure, and the capacity will be stable with Screen changer with out filter
Two bar display changer with 1200 sq. mm filter spot.
Horizontal Drinking water-ring pelletizing way, the pace can be controlled and the pellets’ size can be up to different prerequisite,Substance arrive out from the die when we examination the device, we also can do Vertical water-ring pelletizing way, Each and every pelletizing way has its very own advantage and downside.
Centrifugal dryer and wind transmission system, substance can be dry and deliver into the silo, there is display screen net on the centrifugal dryer, can filter some powder and dust.
Materials produce
Clinet appear to take a look at the machine
Content come out from the 1st phase to the next phase
Device loading to ship to India
Pameter of such sorts of device
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| Design | Screw diameter(mm) | L/D | Capacity (kg/h) | |
| ML-one hundred/a hundred  |
SJ-100 | one hundred | 26~33 | 250~300 |
| SJ-100 | 100 | ten | ||
| ML-one hundred twenty/a hundred and twenty | SJ-120 | one hundred twenty | 26~33 | three hundred~four hundred |
| SJ-a hundred and twenty | a hundred and twenty | 10 | ||
| ML-150/a hundred and fifty | SJ-one hundred fifty | a hundred and fifty | 26~33 | five hundred~600 |
| SJ-one hundred fifty | one hundred fifty | 10 | ||
| ML-one hundred eighty/one hundred eighty | SJ-a hundred and eighty | 180 | 26~33 | 800~a thousand |
| SJ-180 | one hundred eighty |
ten |
||
If you require information kindly feel free of charge to agreement, we can deliver you far more photoes and vedio of the equipment
one. We supply below needed files with the device:
- Equipment layout
- Electric power diagram
- Equipment certification
- Basic guide e-book/routine maintenance guide
two. We offers 1-yr high quality guarantee. In the course of this interval, if the machine’s malfunction is authorized to be our responsibility, we will send out the broken spare components to you with DHL courier or other way inside of 7 workdays following getting the complainant. And send the professionals to the buyer’s factory for sustaining. All charges are in our account.
3. Right after one particular calendar year assure, If you need we can provides payable spare parts and technician’s Checking out upkeep, and any damaged spares we can ship you shortly as achievable.
four. We trust that our quotation satisfies with your specifications and we will gladly furnish you with further data.
5. 24Hours services :Â Â Cell+86-13915707468
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The use of unique gear manufacturer’s (OEM) element numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our firm and the outlined substitute parts contained herein are not sponsored, accepted, or made by the OEM.
