Product Description
Detailed Feature:
Company Name: HangZhou Xihu (West Lake) Dis. Nord Machinery Co., Ltd.
Product Name: OEM Customized Gearbox Housing Reducer Transmission Case
Keywords: Ductile Gearbox Housing, Casting Gearbox Housing, Gearbox Housing Manufacturer, Gearbox Housing Supplier, Investment Casting Gearbox Housing, Gearbox Housing, Lost Wax Casting
Attributes: Casting Method: Directional Crystallization, Processing Process: Precision Casting, Material: Aluminum Alloy
Product Description:
Discover our high-quality Lost Wax Casting Gearbox Housing, made with precision casting using durable aluminum alloy. As a leading manufacturer and supplier, HangZhou Xihu (West Lake) Dis. Nord Machinery Co., Ltd. ensures exceptional performance and reliability. Choose our ductile gearbox housing for superior results.
| Accurate in reading drawings & Fast in delivery & Exact dimension control & 100% quality control & OEM Service & Strict material inspection & Prompt quote & lead time guarantee | ||
| 1.Product Name: | Foundry 01 | |
| 2.Material: | Gray Iron, Carbon Steel, Alloy Steel, Stainless Steel,Grey iron,Ductile iron,High Chrome iron ,High Manganese steel | |
| 3.Material Standard: | ASTM,AISI,ASME,SAE,NF EN,DIN EN,ISO,,BS EN,SS,etc. | |
| 4.Items: | FOB HangZhou or ZheJiang ,China | |
| 5.Lead time: | 30~40 days | |
| 6.Place of origin | HangZhou, China | |
| 7.Software for specification drawings: | PDF, Auto CAD, Solidworks, JPG, ProE,etc. | |
| 8. Main production equipments: | Wax injection, CNC-machine-center, Lathe, Milling machine,Drilling machine,Boring Lathe,Grinding Machine, Heat treatment Furnace. | |
| 9.Heat Treatment Machine: | Mesh-Belt-Furnace,Carburizing Quench Furnace,Chamer Furnace,etc. | |
| 10.Surface Treatment: | Cold/Hot Zn Plating,Blackening Treatment(Salt Spray Test 48-96 hours),Ni Plating,Cr Plating,Spraying Undercoat,Anti-Rust Paint,Surface Paint,Plastic Paint,Coated Anti-Rust Water,Anti-oil,etc. | |
| 11.Surface Heat Treatment: | Medium Frequence Quenching,High Frequence Quenching and Carburizing and Quenching,Oil Quenching,Water quenching,Normalizing,Temper,Annealing,etc. | |
| 12.Dimension Inspection: | Calipers,Height Laugue,Micrometer Calipers,Inside Caliper Gauge,Angle and R Gauge,Three coordinates measuring instrument. | |
| 13. Productivity: | 50000 pcs / year | |
| 14. Packaging: | Wooden package after mandatory treatment or other | |
| 15.They are using for mining equipment,Construction equipment,Agricultural equipment and others. | ||
| 16. We make precision casting,investment casting and Sand casting in HangZhou, China | ||
| 17. Export Markets: Portugal Grey Iron casting parts; America, U.S.A. United States Grey Iron casting parts; Canada Grey Iron casting parts; U.K. Brazil, Spain Grey Iron casting parts; Portugal Grey Iron casting parts; Portugal Grey Iron casting parts; Spain Grey Iron casting parts Spain Espana Grey Iron casting parts; Holand Grey Iron casting parts Portugal Grey Iron casting parts; Danmark Grey Iron casting parts Portugal Grey Iron casting parts; Spain Grey Iron casting parts | ||
| 18.Supplier:Portugal Foundry,Spain Foundry,Brazil Foundry,Argentina Foundry,Iron or Steel,Portugal Steel Foundry,Spain Steel Foundry,Brazil Steel Foundry,Argentina Steel Foundry,Iron or Steel,Portugal Iron Foundry,Spain Iron Foundry,Brazil Iron Foundry,Argentina Iron Foundry,Iron or Steel, Portugal Stainless Steel Foundry,Spain Stainless Steel Foundry,Brazil Stainless Steel Foundry,Argentina Stainless Steel Foundry,Iron or Steel, Portugal Grey Iron Foundry,Spain Grey Iron Foundry,Brazil Grey Iron Foundry,Argentina Grey Iron Foundry,Iron or Steel, Portugal Grey Iron Foundry,Spain Grey Iron Foundry,Brazil Grey Iron Foundry,Argentina Grey Iron Foundry,Iron or Steel, Portugal Grey Iron Foundry,Spain Grey Iron Foundry,Brazil Grey Iron Foundry,Argentina Grey Iron Foundry,Iron or Steel,Portugal Chrome Iron Foundry,Spain Chrome Iron Foundry,Brazil Chrome Iron Foundry,Argentina Chrome Iron Foundry,Iron or Steel, Portugal Manganese Steel Foundry,Spain Manganese Steel Foundry,Brazil Manganese Steel Foundry,Argentina Manganese Steel Foundry,Iron or Steel, Portugal Grey Iron Foundry,Spain Grey Iron Foundry,Brazil Grey Iron Foundry,Argentina Grey Iron Foundry,Iron or Steel, Portugal resistent iron Foundry,Spain resistent iron Foundry,Brazil resistent ironFoundry,Argentina resistent iron Foundry,Iron or Steel | ||
| 19.Relationship Information:HangZhou Grey Iron casting factory;HangZhou Grey Iron company;HangZhou Grey Iron casting Co.,Ltd;HangZhou Grey Iron casting factory;HangZhou Grey Iron casting company;HangZhou Grey Iron casting Co.,Ltd;ZHangZhoug Grey Iron casting company;ZHangZhoug Grey Iron casting Co.,Ltd. | ||
| If you have any other question, please feel free to contact us. | ||
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Custom |
| Hardness: | Custom |
| Installation: | Custom |
| Type: | Gearbox |
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by CX 2024-04-04